Custom Flanged Bushings for Industrial & Heavy Equipment Applications

Precision-machined flange bushings made to your drawings, samples, or specifications. From custom flange bushing sizes and materials to non-standard flange designs, DREJEX manufactures replacement and low-volume bushings for demanding mechanical applications. Custom Sizes · Multiple Materials · Drawing or Sample Based · Small-Batch Friendly

Custom flange bushings are precision-machined bushings with an integral flange that provides a positive locating surface during assembly while helping support radial and thrust loads. DREJEX manufactures custom flange bushings to your drawings, samples, or specifications, with custom dimensions, materials, flange designs, and lubrication features available for replacement and low-volume applications. A flange provides more than just a wider end. It can help with alignment during assembly, provide a repeatable locating surface, and simplify installation by reducing the need for separate locating components. This makes flanged bushings useful where accurate positioning, compact design, and reliable movement are important. Depending on the application, flange bushings can be manufactured from bronze, steel, stainless steel, copper, aluminum, or other specified materials. Oil-filled and self-lubricating materials can also be considered where reduced maintenance and wear resistance are required. Common applications include linkages, hinges, pivot points, pulleys and sheaves, through-bolt and pass-through shaft applications, agricultural and construction equipment, material handling systems, and general machinery. Need a specific flange bushing size or design? DREJEX can manufacture according to your required inner diameter, outer diameter, length, flange diameter, flange thickness, lubrication grooves, oil holes, and other dimensional requirements. For replacement projects, production can also start from an existing or worn bushing when original drawings are unavailable. Share your drawing, sample, or required dimensions, and we can review the design and manufacturing requirements before production.

Straight Flange Bushings

Straight flange bushings feature a consistent cylindrical body with an integral flange that provides a positive locating surface during assembly. They are a practical choice for applications requiring straightforward positioning, radial support, and reliable movement.

DREJEX can customize the inner diameter, outer diameter, overall length, flange diameter, flange thickness, lubrication features, and other dimensions according to your drawing or application requirements.

Typical requirements: Custom dimensions · Bronze or steel · Lubrication grooves · Replacement applications

Stepped Flange Bushings

Stepped flange bushings combine a flanged end with one or more diameter changes to provide additional locating or clearance features. This design is useful when the bushing must fit into a more complex housing or maintain a specific position during operation.

We manufacture stepped profiles to customer drawings and specifications, producing critical diameters, step dimensions, flange geometry, and tolerances to meet the required application.

Typical requirements: Multi-diameter profiles · Precise locating · Custom flange dimensions · Drawing-based production

Custom Flange Bushings

When a standard flange profile does not meet your requirements, DREJEX can manufacture a fully customized flange bushing around your specific design. Special flange shapes, dimensions, lubrication features, retaining details, and other non-standard requirements can be produced to suit the application.

No drawing? An existing or worn bushing can also be used as a reference for reverse engineering and replacement production.

Typical requirements: Non-standard designs · Custom flange dimensions · Sample-based production · Low-volume replacement

Built Around Your Requirements

From custom dimensions and materials to sample-based replacement, DREJEX adapts each flange bushing to your application, drawing, and production requirements.

Custom Dimensions

Manufactured to your required inner diameter, outer diameter, length, flange diameter, flange thickness, and other critical dimensions.

Flexible Material Options

Available in bronze, steel, stainless steel, and other materials selected according to load, wear, lubrication, and operating conditions.

Complex Profile Machining

Straight, stepped, and non-standard flange profiles can be machined to match specific housing, locating, or assembly requirements.

Drawing or Sample Based

Production can start from a technical drawing, dimensional specifications, or an existing physical part when original documentation is unavailable.

Lubrication Features

Oil grooves, lubrication holes, and other application-specific features can be incorporated where reduced friction and easier maintenance are required.

Replacement-Friendly Manufacturing

Suitable for replacing worn, discontinued, or hard-to-source bushings without requiring a standard off-the-shelf part.

Low-Volume and Mixed Orders

Flexible production for prototypes, replacement parts, small batches, and projects involving multiple custom bushing specifications.

Application-Specific Requirements

Dimensions, materials, tolerances, and functional features can be adjusted around the actual operating conditions rather than forcing your application to fit a standard bushing.

Custom Flange Bushing Sizes & Specifications

Custom flange bushing dimensions can be manufactured to match your required shaft, housing, and assembly dimensions. From basic ID, OD, and length adjustments to custom flange dimensions and lubrication features, each specification can be adapted to your application.

Specification Custom Options
Inner Diameter Custom
Outer Diameter Custom
Overall Length Custom
Flange Diameter Custom
Flange Thickness Custom
Lubrication Grooves Optional
Oil Holes Optional
Tolerances According to drawing

Need a specific size? Send us your required dimensions or drawing for review.

Materials for Custom Flange Bushings

The right material depends on how the flange bushing will be loaded, lubricated, and exposed to wear. DREJEX manufactures custom flange bushings from a range of engineering materials, allowing the material and bushing design to be matched to the actual application rather than relying on a one-size-fits-all solution.

Bronze is a common choice for applications requiring good wear resistance, low friction, and reliable performance under repeated movement. Different bronze grades can be selected according to load, lubrication, and operating conditions.

Steel and Hardened Steel are suitable for applications where higher strength, durability, or resistance to heavy loads and wear is required.

Stainless Steel can be considered where corrosion resistance is an important requirement, while copper, aluminum, and other specified materials can be manufactured according to the application and customer requirements.

For specialized applications, self-lubricating or oil-filled bushing materials may also be considered where reduced maintenance, low friction, or continuous movement is required.

Available Materials

Bronze · Steel · Hardened Steel · Stainless Steel · Copper · Aluminum · Other Specified Materials